Recycling of concrete residues and washing water

Why recycle ?

In Europe, unused fresh concrete accounts for about 3% of the BPE produced annually and 1% for prefabrication.
This quantity of remaining concrete, comes from different sources, for example, concrete not accepted by the customer, surplus after delivery, the remaining concretes glued on the interior walls of the top trucks, the washing of the mixers and other machines of transport and setting artwork.
The costs of landfilling the remains of concrete are high.
Due to limited landfill capacity, prices and distances to landfills are constantly increasing.

In addition, manufacturers are required to upgrade their industrial waste in accordance with the new European directives.
For the concrete industry, this development means a step-by-step transition from the simple landfilling of concrete residues to a treatment system that allows the reuse of closed-circuit components.
This necessary technology for this purpose is made available by the Ecofrog Company.

Return on investment

A short-term amortization of an average duration of 3 years, a material with a life of 10 years ... This is how we reach an economic ecology.

Sustainable development

Concrete manufacturers are committed to preserving and using natural resources responsibly. All factories are moving towards minimum discharges.
The tools required for this purpose are the closed circuit of aggregates and water and the elimination of discharges.

Realization of legal guidelines

European harmonization for land protection advises the implementation of a recycling system for concrete residues in the modern concrete industries.
Many concrete manufacturers have so far made various recommendations of the ISO 14001 (system for the protection of the environment).
The ISO 14001 standard establishes the main points to observe for the implementation of elements contributing to the planning and implementation of an environmental preservation system. It concentrates efforts on the continuous evolution of the process improvement, in order to reach the objective defined in the framework of the protection of the environment of a company.
As with the qualitative management system, the responsibility of the employees, the control of the processes, as well as the recognition and the treatment of the problems are in the foreground.

The systematic management of environmental protection targets a continuous environmental improvement of the entire company.

Ecofrog

The companies ECOFROG and  BSC advise you in the choice of equipment adapted to your needs.

You can find more information :

On the ECOFROG website : http://www.ecofrog.eu/FR/home_FR.html

or by contacting us :
+33 3 87 88 76 57  or  +33 6 45 49 56 69

  • Recycling of concrete residues and washing water

  • Ecofrog washers

  • Concrete ready to use

  • Prefabrication plants

  • Filter press

  • Decantation tower

  • Filtration bucket

  • Various accessories

  • Flowsheet

  • The arguments of Ecofrog


Concrete ready to use

For the washing of:

  • Top trucks
  • Concrete pumps
  • Mixers
  • Soils

BENEFITS OF BPE WASHERS:

  • a facility for separating mineral residues
  • an overflow valve
  • fast treatment of concrete residues
  • a possibility of simultaneous use of four washing zones
  • reduced running costs
  • significant processing capacity
  • Heating system for low temperature use
  • fully automated operation with remote access module
Concrete ready to use
Concrete ready to use Concrete ready to use Concrete ready to use

Prefabrication plants

For the washing of:

  • Top trucks
  • Concrete pumps
  • Mixers
  • Soils

 

ADVANTAGES OF PREFA WASHERS

  • easily integrated
  • fully automated operation with remote access module
  • Storable aggregate mixture
  • flat washing area
  • supply of equipment by pumping station
  • compact design

 

Advantages in the BPE as in the PREFA

The washer RE_X based on the principle of flotation, separates the concrete residues of gravel with a cut of 0.25 mm of the washing water (cement and fine elements remaining suspended in water).
The aggregate residues are ejected by means of an ascending vibrating chute and simultaneously allow them to drain. The drip water returns to the washer and a perfect wash of the aggregates is obtained, which can be reused.
The charged water is held in suspension in the agitation tank and can be pumped directly into the mixer for reuse.
The washer RE_X is a fully pre-assembled unit, so that it is sufficient to position it on a concrete and flat surface.
The machine is available in different variants (see table above), so that the dimensions meet each particular need.
In addition, all washing machines can be delivered in "Z" version, that is to say with a paddle wheel attached to the machine.
This makes it possible to pick up minerals and water from the ground level continuously and without wear.
This paddle wheel makes it possible to raise the washing water of the pumps or kneaders in the washing chamber.

Prefabrication plants
Prefabrication plants

Filter press

The RE_XPRESS filter press separates water from sludge residues.

By this means, patties are obtained with a high concentration of mineral elements, which allow better handling and a consequent drop in landfill costs.
A high-pressure water pump fills the chambers between the press platens.
Under the effect of the pressure through the filter cloths, the water is filtered and flows to the storage tank.
Subsequently, the supply line is rinsed, and the slabs are removed from the rooms. The press is driven by a hydraulic cylinder.
Filter presses can also be used to remove minerals from the loaded water. With this system, ready mix concrete plants can reduce the density of recycle water.

Filter press
Filter press

Decantation tower

The treatment system AQUARE_X allows the reprocessing of the loaded waters.

This process is used when the amount of wetting water entering the production is not large enough for the complete reuse of the charged water or the presence of pigments in the water loaded does not allow its reuse in the water. process of fabrication.

The charged water is pumped into the decantation tower via a conduit through which de flocculant is incorporated, if necessary.
The fine elements are deposited in the cone of the silo and can be evacuated through the cone orifice thanks to a solenoid valve controlled by an automaton.
Two scraper arms facilitate this operation by ensuring a perfect emptying.
Sludge can be reused in the plant or treated with a RE_XPRESS filter press to extract the remaining water.
Settling water flows through the top of the silo to a storage tank.

This makes it possible to dispense clarified water to different parts of the plant by means of a booster.

Decantation tower
Decantation tower

Filtration bucket

Filter body equipped with a reusable filter.
Different dimensions possible.

Filtration bucket

Various accessories

  • Co2 PH treatment system
  • Agitators loaded water basin
Various accessories Various accessories

Flowsheet

Diagram of the recycling process of wastewater and concrete residues in the prefabrication industries
Flowsheet

The arguments of Ecofrog

  • High flexibility / Optimization of components for the concrete industry
  • Smart advice / study of specific solutions for customers
  • Rapid interventions / Modular and expandable product range
  • Service before and after sales / Delivery of spare parts within 24 hours
  • Great professional experience / Delivery of turnkey installations

The company's employees are specialized in the development and realization of recycling systems for concrete residues and wash water from prefabrication plants, BPE plants, according to the needs and wishes of customers.
Their know-how is based on hundreds of concrete recycling plants worldwide.
The company has sufficient capacity for the realization of recycling systems with standard quality "made in Germany".
Some components used in the recycling units have proven their longevity in extreme conditions of use, thus guaranteeing the quality of the material supplied.

Ecofrog GmbH is ecological and experienced.